Your Body Almanac

Assembly line worker

The same motions, hundreds of times an hour, at the pace of the line.

Assembly and production work repeats a short cycle of motions all shift, often standing, often at speed, and often around loud machines. Hands, wrists and shoulders carry most of the cost, and shift work adds sleep problems.

What it takes and what to do

01

What it takes: Hand, wrist and shoulder overuse

Repeating the same grip, twist or reach every few seconds is one of the strongest risk factors for carpal tunnel syndrome, tendinitis and shoulder problems. Cold temperatures and vibrating tools make it worse.

What to do about Hand, wrist and shoulder overuse

Stretch your wrists and forearmsDailyGentle wrist flexor and extensor stretches for hands that type, grip or tap all day. Do tendon glides for your handsDailyMove your fingers through five positions to help the tendons slide smoothly through the wrist. Train your gripWeeklySqueeze a firm ball or grip trainer to keep your hands and forearms strong. Vary your grip and postureDailySwitch hands, tasks and positions so the same muscles and tendons are not loaded for hours.
02

What it takes: Standing at a fixed station

Standing in one place all shift loads the feet, lower back and legs, and is linked to varicose veins.

What to do about Standing at a fixed station

Make long standing easierDailyUse a cushioned mat or insoles, shift your weight and take breaks when your job keeps you on your feet. Wear supportive shoesAs neededChoose shoes that fit well and suit your activity, and replace them when they wear out. Do calf raisesWeeklyRise onto your toes to strengthen calves and ankles for standing, walking and running.
03

What it takes: Noise

Presses, conveyors and machinery often run at levels that damage hearing over a career. The loss builds slowly and is permanent.

What to do about Noise

Protect your hearing from loud noiseAs neededWear earplugs or earmuffs around loud noise, turn the volume down and step away when you can. Get your hearing checkedYearlyAsk about a hearing test at your yearly checkup, especially if you work around noise or notice signs of hearing loss.
04

What it takes: Rotating shifts

Many plants run around the clock. Night and rotating shifts disrupt sleep and are linked to fatigue, accidents and long-term metabolic and heart risks.

What to do about Rotating shifts

Keep a consistent sleep scheduleDailyGo to bed and get up at the same times every day, weekends included, and aim for at least 7 hours. Set a caffeine cutoffDailyStop coffee, tea, soda and energy drinks by early afternoon, because caffeine's effects can last up to 8 hours. Set a screen curfewDailyTurn off phones, laptops and TV at least 30 minutes before bed, and longer if you can.

When to see a professional

See a doctor for numbness or tingling in your fingers, a weaker grip, wrist or shoulder pain that lasts more than a few weeks or wakes you at night, or ringing in your ears that doesn't fade. Report early symptoms at work; overuse problems are easier to treat when caught early.